Manufactured By: Thermo Fisher Scientific

Thermo Scientific HAAKE PolyLab QC

Thermo Scientific HAAKE PolyLab QC

The Thermo Scientific HAAKE PolyLab QC is a new measuring mixer & extruder system that meets todays and future quality control (QC) needs. The modular torque rheometer can be connected to an interchangeable mixer, single-screw extruder, or conical twin-screw extruder. Combining proven technology and state-of-the-art hardware and software with an easy-to-use interface that is the future of QC, today.

The HAAKE PolyLab QC is offered as a bench and floor model that best fits into a customer’s lab environment. The optional rack (floor model) allows moving the instrument away or even storing it if needed. Benefit from flexibility in footprint and weight!

Based on the system’s backwards compatibility, even existing measuring mixers and extruders can be connected. Most of the connections are almost at the same place as they used to be and can be connected either directly or with an optional adapter.

A typical mixer test is run at a defined rotor speed (shear rate). The material’s response to the shear is recorded as torque and displayed versus time. As a material’s properties are very sensitive to temperature, the mixer chamber is separated into different sections. These are individually temperature-controlled by the Thermo Scientific HAAKE PolyLab QC. Optimum temperature control quality can be achieved by an automated recognition of the connected mixer.

Although the temperature of the mixing chamber is constantly controlled, the material’s melt temperature during a test may rise due to the shear introduced. The melt temperature is also recorded during the test by a separate thermocouple. The recorded “Rheogram” (torque and melt temperature vs. time at constant speed) is characteristic for different material types and blends. It can be used as a fingerprint in quality control for outgoing and incoming product inspections. As changes in torque are related to structural changes in the material, a Rheogram can be used to investigate and verify reactions of different additive types or concentrations on the sample’s melting behaviour.

Typical Investigations

Testing the melting and degradation behavior of polymer melts
Quantifying viscosity when adding nano particles or other additives
Testing gelation- and plastification behavior of PVC dry-blends
Measuring the flow- and curing behavior of thermosetting plastics
Characterising the influence of different additives such as carbon black, fillers lubricants, accelerators and sulfur for rubber mixtures
Recording the masticating and vulcanizing behavior of elastomers
Measuring oil absorption of carbon black
Quantifying the absorption of DOP for PVC dry-blends
Measuring the stable torque in regard to individual and combined influences of fillers and additives such as stabilizers, lubricants and color pigments
Testing high performance plastics to check processability

Performing electric conductivity measurements for rubber mixtures

Measuring Methods

Gas Flow
Electricity Conductivity

Capillary Viscosity

Measuring Options

Mixing, Kneading, Compounding, Plasticising

Testing the melting and degradation behavior of polymer melts
Quantifying viscosity when adding nano particles or other additives
Testing gelation- and plastification behavior of PVC dry-blends
Measuring the flow- and curing behavior of thermosetting plastics
Recording the masticating and vulcanizing behavior of elastomers
Performing electric conductivity measurements for rubber mixtures

Melting. Conveying, Compressing, Compounding

Simulation of production processes like blown film, wire coating, profile extrusion
Testing individual and combined influences of additives (stabilisers, lubricant) and functional additives (anti-oxidation, UV-stabilisers, pigments and fillers)
Investigating the extrudability of newly developed materials
Manufacturing films, sheets strands and profiles for optical, mechanical and weathering tests
Measuring rheological behaviour (dynamic viscosity)
Compounding & blending of polymers, fillers and additives
Dispersion and exfoliation of nano-fillers in a polymer matrix
Small scale production

Additional Product Information:

 

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Product Specifications 375kb Download
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